Our Projects – Selected Works

See our selected projects.

Explore our portfolio and discover our most outstanding projects. We create innovative and tailored solutions that meet the highest industry standards.

Hot kiln alignment process, ensuring precise calibration and optimal performance of the rotary kiln under operating conditions.

Hot Kiln Alignment Technnical Services

We have carried out hundreds of precise rotary kiln geometry adjustments, delivering measurable benefits to our clients. Each optimization enhances efficiency, extends component lifespan, and minimizes downtime. With our expertise and experience, the rotary kiln is always left in better condition than before our intervention

Precision Adjustment for Maximum Efficiency.

Supervision of roller adjustment in a rotary kiln, ensuring precise alignment for smooth and efficient operation.

Roller Adjustment Supervisions

We have carried out many roller adjustment supervision services in rotary kilns, always overseeing the entire process from A to Z. We ensure that the kiln is left in better condition, improving its efficiency and longevity. Our services include precise monitoring, calibration, and fine-tuning of rollers, minimizing the risk of failure and downtime.

We ensure complete supervision of the adjustment process, guaranteeing that the rotary kiln is left in optimal condition, enhancing its reliability and longevity.

Tires and rollers resurfacing process in a rotary kiln, restoring optimal surface conditions for efficient operation and minimizing wear.

In-situ Resurfacing of Tires and Rollers - Libya

We provide in-situ resurfacing of rotary kiln tires and rollers, allowing for quick and efficient regeneration without the need to dismantle components. We successfully carried out this service in Libya, where we executed the entire process—from preparation, through precise grinding, to final quality checks. As a result, our client achieved significantly improved kiln efficiency and long-term durability of its components.

The in-situ resurfacing service helps maintain the high efficiency and reliability of the rotary kiln, leading to the optimization of production processes.

Kiln shell replacement in a rotary kiln, ensuring precise installation for optimal performance and extended lifespan.

Kiln Shell Replacement Supervision - Kenya

We offer supervision of rotary kiln shell replacement, ensuring full control over the entire process and minimizing downtime. Recently, we conducted this service in Kenya, where we oversaw the replacement of the kiln shell, resulting in significant improvements in operational efficiency and a reduction in maintenance costs for our client. With our expertise, the process was completed smoothly, and the rotary kiln was restored to full functionality, enhancing its long-term reliability.

With our supervision, the kiln shell replacement in Kenya provided our client with higher efficiency and lower maintenance costs, ensuring long-term reliability of the rotary kiln.

Brick lining failure inside a rotary kiln due to thermal stress or misalignment, affecting performance and efficiency.

Root Cause Analisys - Turkey

We offer root cause analysis services to identify and eliminate the underlying issues in industrial processes. We successfully completed such a project in Turkey, where our client faced frequent failures of the retainer, leading to high replacement costs. Other companies were unable to identify the cause, but after our detailed analysis, we diagnosed the issue and implemented an effective solution. As a result, the problem was completely resolved, and the client saved significant operational costs.

Our root cause analysis enabled the client in Turkey to eliminate a costly problem, resulting in significant savings and improved efficiency.

Supervision of steam tube dryer shell replacement, ensuring precise installation and alignment for optimal dryer performance.

Steem Tube Dryer - Shell Correction Cut - Iran

During our inspection of the kiln in Iran, we identified a significant radial run-out in the shell, which was causing frequent cracks in the casing. To address this issue, we performed a corrective cut to restore the proper geometry of the shell. After this intervention, the problem was fully diagnosed and resolved, and there have been no further issues with the Steam Dryer operation since then. Our solution provided the client with improved performance and reliability of the equipment.

Thanks to the shell correction performed on the Steam Dryer in Iran, the client gained equipment with significantly improved reliability and operational efficiency.

Dimensional control of a reclaimer, ensuring precise measurements and alignment for optimal operation and performance.

Reclaimer - dimentionsl control - Iran

As part of the project in Iran, we conducted a detailed dimensional control of the track geometry and identified necessary adjustments for optimization. After implementing the adjustments, the machine’s performance became more efficient. Component wear was reduced, and vibrations were eliminated, leading to improved operational efficiency and extended equipment lifespan.

Proper adjustment of the Reclaimer equipment leads to more efficient operation, resulting in savings and extended component lifespan.

Unconventional method of steam tube dryer shell replacement, using advanced techniques to ensure precise installation and efficiency.

Steem Tube Dryer - Shell Replacement - Iran

During the project in Iran, a cracked shell coating prevented the continuous operation of the entire equipment. The wait for a new shell was long, so we implemented a custom solution to quickly replace the shell with a part sourced from a local supplier. The part was assembled from two pieces and welded by our team. This was a solution never used before. As a result, production was able to continue temporarily until the original part was delivered, saving the client millions of dollars.

Thanks to our custom approach to the Steam Dryer shell replacement in Iran, the client was able to continue production, saving millions of dollars while waiting for the original part.

Supervision of supporting roller replacement in a rotary kiln, ensuring precise installation and alignment for optimal performance.

Supporting Roller Replacement Supervision - Iran

We provided supervision for the comprehensive replacement of the supporting roller in the largest rotary kiln in Iran. The replacement was verified through precise measurements, and we also improved other geometric parameters of the kiln. After this intervention, the kiln operated smoothly, avoiding numerous unplanned downtimes and production losses.

Thanks to the supervision of the supporting roller replacement, the kiln in Iran gained operational stability, which helped minimize downtimes and production losses.

Thrust monitoring system installation in a rotary kiln, ensuring precise tracking of axial forces for optimal performance and reliability.

Thrust Monitoring System Installation

Before our intervention, the client faced frequent bearing failures and replacements, with adjustments made by other companies yielding little results. We implemented our innovative method for thrust monitoring system installation, precisely setting all rollers in a neutral position and minimizing axial forces to an absolute minimum. After our intervention, no bearings were damaged, and the equipment has been functioning properly for many years, eliminating the issue of failures and costly replacements.

Our innovative method for setting up the thrust monitoring system eliminated bearing failures, providing the client with many years of trouble-free equipment operation.

Thrust force correction for spherical roller bearings in a rotary kiln, ensuring proper alignment and preventing excessive wear.

Thrust Force Correction for Spherical Roller Bearings - Rotary Kiln - Iran

In the project involving the rotary kiln in Iran, we applied our advanced thrust monitoring system installation method to precisely position 8 supporting rollers in a neutral position. This ensured the proper balance of the kiln and minimized axial forces to an absolute minimum. After the intervention, the kiln gained operational stability, preventing further failures and ensuring long-term, trouble-free equipment performance.

Thanks to the precise adjustment of 8 rollers using the thrust monitoring system, the rotary kiln gained stability and operational efficiency, eliminating the issue of failures and ensuring reliable operation for many years.

Thrust force correction for spherical roller bearings in a rotary dryer, ensuring optimal alignment and preventing premature wear.

Thrust Force Correction for Spferical Roller Bearings - Rotary Dryer - Iran

In the project with the rotary dryer in Iran, we implemented our advanced thrust monitoring system installation technique to accurately align 6 supporting rollers in a neutral position. This achieved optimal balance for the equipment and minimized axial forces to the lowest possible level. Following the intervention, the rotary dryer experienced improved operational stability, resolving failure issues and ensuring long-term, reliable performance without further disruptions.

By precisely adjusting 6 rollers with the thrust monitoring system, the rotary dryer in Iran achieved enhanced stability and improved operational efficiency, resolving failure issues and ensuring consistent, reliable performance for years to come.

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