Cutting-Edge Solutions for Precision Monitoring

Measurement and Monitoring Tools for Rotary Equipment

We provide advanced measurement systems for industrial applications, ensuring precise diagnostics and optimal equipment performance. Our technology enhances reliability, reduces operational costs, and maximizes production efficiency. Contact us today to boost your manufacturing process!

Thrust Load Meter - 24/7 Monitoring

The Thrust Load Meter is a highly accurate monitoring tool designed to measure axial load on support rollers of rotary kilns and dryers. It provides an efficient way to detect rollers with excessive axial load and allows for prompt corrective action, preventing roller misalignment or skewing.

This advanced Thrust Load Meter is an ultra-precise inclinometer specifically engineered for large bearing housings, such as those found on rotary kilns. It can be easily attached using magnets or bolted to the outer surface of the bearing housing without the need to disassemble it. The sensor’s output signal can be seamlessly integrated into the plant’s control system, enabling continuous monitoring and trending of axial load data for proactive maintenance and optimal performance

Accurate Axial Load Monitoring for Rotary Kilns and Dryers with the Thrust Load Meter

Thrust Load Meter - Portable

The Thrust Load Meter BT is a portable and highly accurate device designed to evaluate axial load on support rollers of rotary kilns and dryers. It enables quick identification of rollers with excessive or insufficient axial load and allows for timely corrective actions, preventing roller misalignment (skewing) and ensuring optimal performance.

Equipped with an ultra-precise inclinometer, the Thrust Load Meter BT is specifically engineered for use on large bearing housings, such as those found on rotary kilns. The device easily attaches via magnets to the bearing housing, eliminating the need for disassembly. Measured values are displayed directly on the Thrust Load Meter’s screen and can also be wirelessly transferred via Bluetooth to a PC for further analysis and processing, enabling efficient monitoring and decision-making.

Efficient Monitoring and Precise Adjustment of Axial Load for Rotary Kilns and Dryers with the Thrust Load Meter BT

Ovality Sensor

Excessive kiln ovality is a key factor contributing to the premature wear of refractory linings and can cause significant operational issues, particularly in the tire sections of rotary kilns. Measuring ovality provides essential, quantifiable data on the stresses applied to both the refractory material and kiln shell. With this information, maintenance decisions can be based on solid facts, enabling more accurate planning of necessary repairs and adjustments. As a result, both the refractory lining and other kiln components can experience extended operational life and improved performance.

The Ovality Sensor is a compact, user-friendly device designed for easy installation and reliable use. It comes with a durable carrying case, making it an ideal solution for monitoring and addressing kiln ovality issues effectively.

Maximize Kiln Efficiency and Component Lifespan with Precise Ovality Measurements

Rotary Inclinometer

The Rotary Inclinometer is an advanced measurement tool designed to monitor axle inclinations of slow-rotating equipment during operation, such as rotary kilns and ball mills. It accurately detects vertical deviations, making alignment tasks significantly more efficient and precise.

The Rotary Inclinometer functions similarly to a water level, but for rotating components, providing real-time data for optimal alignment and performance.

Ensure Accurate Alignment and Enhanced Efficiency with the Rotary Inclinometer

Run-out Monitor

The Run-Out Monitor is a specialized system designed to track two critical aspects in rotating machinery: the run-out of ring gears and the run-out of running tracks for slide bearings. It is an essential tool for detecting dangerous run-out conditions in rotary kilns, tube mills, rotary dryers, and other machinery with rotating gears prone to misalignment.

Run-out in the girth gear or bearing surfaces can be caused by changes in the shell of tubular kilns or ball mills, often due to uneven temperatures, looseness, or distortions. Misalignment or excessive run-out can lead to issues such as improper meshing with the pinion, resulting in vibrations and potential damage to the drive train. Run-out on bearing surfaces (such as tires and trunnions) can be particularly damaging, potentially causing bearing failure. Identifying these problems at an early stage is crucial for preventing severe damage and costly downtime.

The Run-Out Monitor is designed for permanent installation, continuously measuring both axial and radial run-out and providing real-time data to the plant’s control system for proactive maintenance and optimal machine performance.

Monitor and Prevent Run-Out Issues for Enhanced Reliability and Longevity of Rotating Equipment

Circumference Meter - Measuring Wheel

The Measuring Wheel is a precise tool designed to measure the diameter of slow-rotating cylinders during operation, such as support rollers or tires on rotary kilns or dryers. These components are subject to wear over time and may require re-machining or replacement. To ensure proper alignment of the kiln or dryer axis, it is crucial to monitor diameter changes and adjust roller positions accordingly.

By measuring diameters at various points along the axis and calculating the cylindricity (the deviation from an ideal cylinder), the Measuring Wheel allows for fact-based corrective actions to maintain optimal performance. Essentially, the Measuring Wheel functions as a caliper for measuring the diameter of large, rotating cylinders, ensuring accurate alignment and long-term efficiency.

Maintain Precision and Alignment in Rotary Kilns and Dryers with the Measuring Wheel

Kiln Shell Tool

The Kiln Shell Laser is a non-contact measurement tool designed to detect deformations in the shells of rotary kilns, dryers, and other large, slow-rotating cylinders during operation. The system can be used to measure individual cross-sections as spot checks or to conduct comprehensive measurements across the entire kiln using multiple data points.

The steel shell of rotary kilns is exposed to high temperatures during operation, and excessive heat can lead to deformation. In areas where deformations occur, the installation of refractory material becomes challenging, which negatively impacts its lifespan and performance. The Kiln Shell Laser provides precise measurements to identify and address these deformations, enabling more effective maintenance and longer-lasting components.

Accurately Monitor and Address Kiln Shell Deformations for Extended Equipment Lifespan and Efficiency

IDM Toolkit

The Inductive Distance Measurement Tool is a high-precision device designed to measure the distance or changes in distance without contact, making it ideal for use on running equipment. It measures distances perpendicularly to any metal surface with exceptional accuracy, offering a reliable alternative to traditional dial indicators. This tool can be used on uncleaned surfaces during operation, providing a convenient and efficient solution for distance measurement in challenging environments.

Ensure Accurate, Contact-Free Distance Measurements on Running Equipment with the Inductive Distance Measurement Tool

Crank Monitor

The Crank Monitor is an advanced tool designed to measure and detect cranks in rotary kilns, providing early warning and enabling timely intervention. It can also function as a controller for the patented Crank Elimination System, which neutralizes cranks through selective shell cooling. For further details on counteracting cranks, additional information is available separately.

A crank is a deviation in the straightness of the kiln shell, leading to cyclic variations in the support load on the piers. This issue can cause severe overloads, resulting in significant damage such as cracks in the tires, breakages of roller shafts, and foundation sinking. The Crank Monitor is specifically designed for permanent installation on kilns with more than two piers, ensuring continuous monitoring and protection against the damaging effects of cranks.

Monitor and Eliminate Cranks to Protect Kiln Integrity and Prevent Costly Damage

Tire Migration (creep) Monitor

The Creep Monitor is a specialized tool designed to measure the creep, migration, or relative movement of tires or riding rings on rotary kilns or dryers. It provides valuable, real-time information about the remaining clearance between the kiln shell and the tires, making it essential for maintaining proper operational conditions.

What sets the Creep Monitor apart from other systems is its ability to provide reliable measurements even during the kiln’s heating phase, before it reaches continuous rotation. During heating, the clearance between the tire and the kiln shell can become critically low, as the kiln shell expands faster than the tire. The Creep Monitor ensures early detection of potential issues, preventing damage during this critical phase and supporting proactive maintenance.