In-Situ Grinding
of Tires and Supporting Rollers
Re-surfacing of Rollers and Tires – Extend the Lifespan of Your Kiln
- We will bring your rolling surfaces to optimal condition
Professional Regeneration Services for Rotary Kilns
Maximize efficiency, reduce downtime, and enhance the longevity of your rotary kiln components with our expert in-situ grinding services. We specialize in tires and rollers grinding, resurfacing, and kiln optimization to ensure seamless operation and improved performance.
Your supporting rollers can look like that
operation improvement
Benefits of Roller and Tires Regeneration
✅ Significant Cost Savings – Regeneration is far more cost-effective than purchasing new components.
✅ Minimized Downtime – On-site repairs ensure continuous production with minimal disruptions.
✅ Extended Equipment Lifespan – Resurfaced rollers and tires perform like new, enhancing durability.
✅ Eco-Friendly Approach – Reduced waste and lower raw material consumption contribute to sustainable operations.
improve efficiency
Rolling Surface Deformation in Rotary Kilns
The proper interaction of two rolling surfaces can only be ensured when the raceways of kiln components maintain a perfectly cylindrical shape. However, over time, due to continuous and uninterrupted operation, both the rings (tires) and support rollers experience wear. The extent of this wear depends on various geometric and material factors.
- Misalignment of Roller Shafts – Incorrect positioning of roller shafts relative to the kiln axis in the horizontal plane leads to uneven load distribution and accelerated wear.
- Improper Roller Inclination – Incorrectly set angles cause instability, increasing mechanical stress and reducing component lifespan.
- Axial Run-Out of Tires – Excessive deviation from the ideal circular path results in uneven contact, leading to localized wear and operational inefficiencies.
- Excessive Load on Support Rollers – Overloading beyond design specifications accelerates fatigue, contributing to deformation and premature failure.
saving time and costs
Why Choose Our Rotary Kiln Services?
Rapid Turnaround & Minimal Downtime
Our efficient workflows and on-site service options allow us to restore your components quickly, reducing operational disruptions.
Comprehensive Service – Inspection & Regeneration
Unlike many companies that offer only regeneration or inspection services, we provide a full-cycle solution, including precise measurements, diagnostics, and complete regeneration, ensuring maximum efficiency and longevity of your kiln components
Proven Industry Expertise
With years of experience in the field, we have successfully restored and optimized countless rotary kiln components across various industries.
Customized Solutions for Every Client
We tailor our regeneration processes to meet the specific needs of each kiln system, optimizing performance and reliability.
State-of-the-Art Machinery & Technology
Our advanced equipment ensures precision machining, superior surface quality, and long-lasting durability of regenerated components.
Cost-Effective & Sustainable Approach
By extending the lifespan of your kiln components, we help you save on replacement costs while reducing environmental impact through material reuse.
Optimize Your Rotary Kiln Today!
Want to learn more about our tire and roller resurfacing services? Our team is ready to help you enhance efficiency, reduce maintenance costs, and extend the life of your kiln.