Rotary Drum Support Roller Alignment: NEW TECHNOLOGY

Dryer/Cooler Alignment

Solution for one of the most common problem at the industry.

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Rotary dryer used in industrial applications for efficient material drying and processing.
  • Save money by minimizing downtims
ALIGNMENT

NEW CONCEPT. DRYER and COOLER ALIGNMENT BY THRUST FORCE BALANCING.

A fundamental change, where dryer alignment is approached in a completely different way. We can "SEE" the Axial Thrust Force.

Rotary cooler during thrust force alignment to ensure optimal load distribution and mechanical stability.
Support roller alignment by thrust force measurement.
High accuracy is crutial.

How to find "zero skew" or "neutral position"?

Achieving the „zero skew” or „neutral position” in rotary machines with spherical bearings requires precision. Our expert Dryer Alignment service ensures accurate alignment, improving performance and extending equipment lifespan.

With years of experience, we use advanced tools and techniques to calibrate your machines to the perfect neutral position. This eliminates distortions and minimizes wear. The result is smooth operation, reduced downtime, and increased reliability. Trust our precise solutions to keep your equipment in top condition, so you can focus on maximizing productivity without worrying about frequent repairs or adjustments.

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Axial load can be changed over time

Proper shaft alignment is not a fixed parameter – it can continuously change during machine operation. This is especially relevant for rotating equipment such as coolers and dryers. Regular monitoring and adjustment of alignment are crucial for optimal performance and minimizing component wear. Neglecting this aspect can lead to excessive vibrations, increased energy consumption, and premature failures. Therefore, utilizing modern diagnostic methods and precise alignment techniques is essential to ensure long-term efficiency and reliable operation of the equipment.

Axial load is not constant – it can change due to various factors during equipment operation:

  • Different operation temprature (production)
  • Different ambient temperature (seasonal changes)
  • Support displacement and settlement
  • Small wear of tires and rollers running surfaces
  • Load changes (feed)
  • Tires axial run-out
  • Environmental conditions (dust, humidity)
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thrust force
PRECISE ALIGNMENT BY THRUST FORCE REDUCTION

Benefits of Thrust Force Alignment.

Downtime

Professional roller geometry setup minimizes machine downtime, improving production efficiency and reducing the time machines spend idle during setup or repairs.

Environment

Optimized roller geometry lowers machine energy consumption, positively impacting the environment by reducing emissions and energy usage.

Components servicelife

Precise roller geometry extends the lifespan of components, reducing the risk of wear and failure, resulting in savings on repairs and part replacements.

Real-time feedback

With the real-time feedback system, operators receive immediate information about the roller geometry, enabling quicker responses and proactive measures to prevent failures.

Minimized grinding

Optimizing geometry reduces the amount of grinding, which not only improves performance but also decreases material consumption and operational costs.

Axial balance

Setting the correct axial balance of rollers ensures even load distribution, enhancing machine stability and improving performance while reducing vibration and malfunction risks.

AVOID DAMAGES

Improper alignment and axial mispositioning in rotary machines can lead to significant bearing and machinery damage, causing costly repairs and unplanned downtime. When the geometry is not correctly set, it results in uneven loads, excessive wear, and increased friction, ultimately affecting machine performance. Our precision calibration services ensure that your rotary machines are aligned to perfection, preventing these damaging effects. By addressing potential misalignments proactively, we help you avoid costly maintenance and extend the lifespan of your equipment. Trust our expertise to maintain optimal machine performance and reduce the risk of critical failures.

With our precise solutions, you can practically forget about bearing issues for years, maintaining peak machine performance with minimal maintenance.

 

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Wear pattern on rotary kiln tire and roller caused by incorrect alignment, leading to uneven wear and reduced efficiency.
Worn tire surface of a rotary kiln ring caused by improper alignment, resulting in uneven wear and reduced operational efficiency.
Worn girth gear and pinion showing signs of excessive wear, caused by misalignment and improper maintenance.
Worn shaft of thrust roller showing signs of wear due to misalignment, impacting the stability and performance of the rotary kiln.
Damaged spherical roller bearing due to improper alignment, leading to premature wear and potential equipment failure.
Damaged rolling bearing due to improper alignment, causing excessive wear and compromising equipment performance.
Table showing causes and solutions for alignment problems in dryers and coolers in industrial operations.

APPLY OUR SOLUTIONS

By applying our expert solutions, you can ensure your rotary machines operate at their highest efficiency. We provide precise calibration and alignment services, using advanced technology to measure axial forces and adjust machine geometry with unparalleled accuracy. Our approach minimizes wear, reduces energy consumption, and extends the service life of your equipment. Whether you’re aiming to prevent downtime, improve productivity, or reduce maintenance costs, our tailored solutions offer long-term reliability and performance. Trust us to optimize your machines, allowing you to focus on what matters most—maximizing your operations and minimizing disruptions

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If you’re ready to optimize your machinery and improve performance, we’re here to help.

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