Recognized as the best HKA service provider

HOT KILN ALIGNMENT

Precision Service for Rotary Kiln Optimization

Operation measurement, diagnosis and optimisation of haevy duty equipment. Kiln alignment.

Geometric measurement of rotary kiln using a tachymeter for precise alignment and kiln diagnostics.
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Hot Kiln Alignment is a crucial service for the industry that ensures the longevity, efficiency, and reduced operational costs of your rotary kiln. Our service includes accurate measurements, diagnostics, and recommendations for future actions that guarantee the smooth and reliable operation of your kiln. Take advantage of rotary kiln alignment to avoid unexpected downtimes and costly repairs.

Engineer analyzing rotary kiln to resolve performance issues and optimise kiln operations.
Periodic inspections are the key to reliable operation

Why Should You Choose Hot Kiln Alignment?

Hot Kiln Alignment is an investment that paid off after first unplanned kiln stoppage

Good quality HKA Service is nothing compared to:

> Production loss

> Maintenance costs

> Component replacement

> Repair jobs

Hot Kiln Alignmnet as preventive maintenance strategy

KEY BENEFITS of Hot Kiln Alignment

Inspect
Hot kiln alignment by havec

How Does Our Hot Kiln Alignment Service Work?

Accuracy and Reliability

Highly accurate measurements of geometry deformations.

Supervision

Complex supervision over adjustment procedure.

Mechanical Inspection

Detailed mechanical inspection of key components.

Control survey

Control measurement of final kiln geometry after adjustment.

"Root Cause Analisys"

Determining the cause of existing work problems.

Recommendaion

Recommendations of future Preventive Maintenance actions, routines, repairs, replacements, modifications.

Adjustment

Preparation of optimal version of adjustment program and schedule.

Report

Technical final report available directly after the service.

ACTION:

Preventive Maintenance Strategy by Periodic Alignment of Rotary Kiln

When the problems are visually obvious

IT IS TOO LATE !

Preventive Maintenance

Requires the use of analytical tools before damage becomes visually obvious.

Analitical tools

Eliminate the cause of damages.

EFFECT:

Identify problems before they become critical!

Regular kiln alignment is a preventive strategy that helps avoid costly failures. We use advanced analytical tools to detect issues long before they become visually apparent.

Benefits:

Want to take advantage of preventive alignment services? Contact us to get a free quote.

Diagram showing the relationship between symptoms and root causes, highlighting the role of HAVEC in diagnosing and solving industrial kiln issues.

Proper diagnosis based on the SYMPTHOMS allow us to locate the REASON and apply the SOLUTION.

Preventive Maintenance Routine

We IDENTYFY and ELIMINATE the CAUSE OF PROBLEMS with kiln operation.

Table illustrating the relationship between symptoms and main causes in kiln performance issues, with solutions provided by HAVEC.

Many bad things may happen any time and stop your production.

You can prevent most of the failures.

Our Hot Kiln Alignment Service is a very early warning System that allow you to make easy and cheep actions to solve the problems long before they will be visible.

Damaged stop blocks and excessive tire thrusting on rotary kiln – issues affecting kiln performance and stability, repairable with HAVEC services.
Damaged brick lining inside the kiln – wear and tear affecting kiln efficiency, repairable through HAVEC’s expert services.
Hot spot on kiln shell – potential area for heat-related damage and wear, repairable through HAVEC’s expert services.
Cracked kiln ring – a critical issue affecting kiln integrity, repairable through HAVEC’s expert services.
Cracked kiln shell – a serious issue affecting kiln structure and performance, repairable with HAVEC’s expert services.
Damaged support roller bearing – an issue impacting kiln stability and performance, repairable with HAVEC’s expert services.
Prevent
Testimonials

What Our Clients Say

This is a short references and opinios of our Customers:

"We ware facing frequent hot bearing problem at our rotary kiln. Thanks to Havec Engineering Co. Ltd. by their detailed inspection the root cause of problem was diagnosed and solved on the spot by simple roller adjustment. The team not only gave us the detailed recommendations but also supervise the whole roller adjustment procedure. They left our plant leaving the kiln in much better operatinal condition."
Michelle P.
"We are very satisfied with the hot kiln alignment and inspection services provided by this company. Their team demonstrated exceptional professionalism and precision, completing the process efficiently and on time. Thanks to their expertise, we were able to prevent costly failures and optimize our kiln’s performance. We highly recommend this company to anyone looking for reliable experts in this field"
John J.
"Excellent service and great customer approach! The company conducted a thorough inspection of our rotary kiln, identifying key areas that needed adjustment. Thanks to precise alignment, we were able to reduce component wear and improve overall efficiency. The collaboration was seamless, and their reports were clear and detailed. We highly recommend their services with full confidence!"
Smith T.

Have questions about our kiln alignment service?

Contact us to find out how we can optimize your rotary kiln’s performance. Take the first step toward savings and better results! Contact us now for a free quote!